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Shell-and-Tube Heat Exchanger Types & Features Comparison

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Shell-and-Tube Heat Exchanger Types & Features Comparison Table


Type Structural Characteristics Typical Applications Advantages Disadvantages
Fixed Tube Sheet Tubes are fixed at both ends to the tube sheet Small temperature difference, infrequent shell-side cleaning Simple structure, low cost Difficult to clean shell side, not suitable for high temperature differences
Floating Head One end is fixed, the other end can move (floating) Large temperature difference, fouling fluids, frequent cleaning Easy to clean, accommodates thermal expansion Complex structure, higher cost
U-tube Tubes are bent into U-shape, fixed at one end only High thermal expansion conditions Compact, good thermal expansion compensation Difficult to clean tube interiors, can't replace individual tubes
Double Tube Sheet Two tube sheets to separate fluids completely Pharmaceutical, food, corrosive media Prevents cross-contamination of fluids Higher cost, more complex
Helical Baffle Helical flow path with spiral baffles High-viscosity or fouling-prone fluids Lower pressure drop, higher efficiency, less fouling Higher manufacturing cost, complex design


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